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BS EN IEC 60947-4-1:2025 - TC Tracked Changes. Low-voltage switchgear and controlgear - Contactors and motor-starters. Electromechanical contactors and motor-starters, 2025
- A-30451631.pdf [Go to Page]
- undefined
- European foreword
- Endorsement notice
- Annex ZA (normative) Normative references to international publications with their corresponding European publications [Go to Page]
- English [Go to Page]
- CONTENTS
- FOREWORD
- 1 Scope
- 2 Normative references
- 3 Terms, definitions, symbols and abbreviated terms [Go to Page]
- 3.1 General
- 3.2 Alphabetical index of terms
- 3.3 Terms and definitions concerning contactors
- 3.4 Terms and definitions of the functions of starters
- 3.5 Terms and definitions concerning starters
- 3.6 Terms and definitions concerning characteristic quantities
- 3.7 Terms and definitions concerning safety aspects
- 3.8 Terms and definitions concerning electric motor characteristics
- 3.9 Symbols and abbreviated terms
- 4 Classification
- 5 Characteristics of contactors and starters [Go to Page]
- 5.1 Summary of characteristics
- 5.2 Type of equipment [Go to Page]
- 5.2.1 Kind of equipment
- 5.2.2 Number of poles
- 5.2.3 Kind of current (AC or DC)
- 5.2.4 Interrupting medium (air, oil, gas, vacuum, etc.)
- 5.2.5 Operating conditions of the equipment
- 5.2.6 Methods of overload protection of motors
- 5.3 Rated and limiting values for main circuits [Go to Page]
- 5.3.1 Rated voltages
- 5.3.2 Currents or powers
- 5.3.3 Rated frequency
- 5.3.4 Rated duties
- 5.3.5 Normal load and overload characteristics
- 5.3.6 Short-circuit characteristics
- 5.3.7 Pole impedance of a contactor (Z) or starter
- 5.4 Utilization category [Go to Page]
- 5.4.1 General
- 5.4.2 Assignment of utilization categories based on the results of tests
- 5.5 Control circuits
- Tables [Go to Page]
- Table 1 – Utilization categories
- 5.6 Auxiliary circuits
- 5.7 Characteristics of relay and release of overload relays and of motor protective switching device (MPSD) [Go to Page]
- 5.7.1 Summary of characteristics
- 5.7.2 Types of relay or release
- 5.7.3 Characteristic values
- 5.7.4 Designation and current settings of overload relays
- Table 2 – Trip classes of overload relays [Go to Page]
- 5.7.5 Time-current characteristics of overload relays
- 5.7.6 Influence of ambient air temperature
- 5.8 Co-ordination with short-circuit protective devices
- 5.9 Void
- 5.10 Types and characteristics of automatic change-over devices and automatic acceleration control devices [Go to Page]
- 5.10.1 Types
- 5.10.2 Characteristics
- 5.11 Types and characteristics of auto-transformers for two-stepauto-transformer starters
- 5.12 Types and characteristics of starting resistors for rheostatic rotor starters
- 6 Product information [Go to Page]
- 6.1 Nature of information [Go to Page]
- 6.1.1 Identification
- 6.1.2 Characteristics, basic rated values and utilization
- 6.2 Marking
- 6.3 Instructions for installation, operation, maintenance, decommissioning and dismantling
- 6.4 Environmental information
- 6.5 Instruction for equipment capable to be reused, repaired and upgraded
- 7 Normal service, mounting and transport conditions
- 8 Constructional and performance requirements [Go to Page]
- 8.1 Constructional requirements [Go to Page]
- 8.1.1 General
- 8.1.2 Materials
- 8.1.3 Current-carrying parts and their connections
- 8.1.4 Clearances and creepage distances
- 8.1.5 Actuator
- 8.1.6 Indication of the contact position
- 8.1.7 Additional requirements for equipment suitable for isolation
- 8.1.8 Terminals
- 8.1.9 Additional requirements for equipment provided with a neutral pole
- 8.1.10 Provisions for protective earthing
- 8.1.11 Enclosures for equipment
- 8.1.12 Degrees of protection of enclosed equipment
- 8.1.13 Conduit pull-out, torque and bending with metallic conduits
- 8.1.14 Limited energy source
- Table 19 – Limits for limited energy sources withoutan overcurrent protective device
- Table 20 – Limits for limited energy sources withan overcurrent protective device [Go to Page]
- 8.1.15 Stored charge energy circuit
- 8.1.16 Fault and abnormal conditions
- Table 21 – Limits for limited energy sourcewith current limiting impedance [Go to Page]
- 8.1.17 Short-circuit and overload protection of ports
- 8.1.18 Use of voltage transient limiting device
- 8.2 Performance requirements [Go to Page]
- 8.2.1 Operating conditions
- Figures [Go to Page]
- Figure 1 – Multiple of current setting limits for ambient air temperaturecompensated time-delay overload relays
- Table 3 – Limits of operation of time-delay overloadrelays when energized on all poles
- Figure 2 – Thermal memory test
- Table 4 – Limits of operation of three-pole time-delay overloadrelays when energized on two poles only [Go to Page]
- 8.2.2 Temperature-rise
- Table 5 – Temperature-rise limits for insulated coils in air and in oil
- Figure 3 – Example of different parts [Go to Page]
- 8.2.3 Dielectric properties
- Table 6 – Intermittent duty test cycle data [Go to Page]
- 8.2.4 Normal load and overload performance requirements
- Table 7 – Making and breaking capacities – Making and breaking conditions according to utilization category
- Table 8 – Relationship between the test current and off-time forthe verification of rated making and breaking capacities
- Table 9 – Operational current determination for utilization categoriesAC-6a and AC-6b when derived from AC-3 ratings
- Table 10 – Conventional operational performance –Making and breaking conditions according to utilization category
- Table 11 – Overload current withstand requirements [Go to Page]
- 8.2.5 Co-ordination with short-circuit protective devices
- 8.3 Electromagnetic compatibility (EMC) [Go to Page]
- 8.3.1 General
- Figure 4 – Examples of co-ordination characteristics of a starter [Go to Page]
- 8.3.2 Immunity
- 8.3.3 Emission
- Table 12 – Specific acceptance criteria for immunity tests
- 8.4 Embedded software
- 8.5 Security
- 9 Tests [Go to Page]
- 9.1 Kinds of test [Go to Page]
- 9.1.1 General
- 9.1.2 Type tests
- 9.1.3 Routine tests
- 9.1.4 Sampling tests
- 9.1.5 Special tests
- 9.2 Compliance with constructional requirements [Go to Page]
- 9.2.1 General
- 9.2.2 Electrical performance of screwless-type clamping units
- 9.2.3 Ageing test for screwless-type clamping units
- 9.2.4 Limited energy source test
- Figure 5 – Voltage drop measurement at contact pointof the clamping terminal [Go to Page]
- 9.2.5 Breakdown of components
- 9.2.6 Wire flexing test
- 9.3 Compliance with performance requirements [Go to Page]
- 9.3.1 Test sequences
- 9.3.2 General test conditions
- 9.3.3 Performance under no load, normal load and overload conditions
- Figure 6 – Peak current envelope [Go to Page]
- 9.3.4 Performance under short-circuit conditions
- Table 13 – Value of the prospective test current accordingto the rated operational current
- Table 14 – Value of the conventional prospective test current accordingto the rated operational current (harmonized table) [Go to Page]
- 9.3.5 Overload current withstand capability of contactors and IMPSDs
- 9.3.6 Routine tests and sampling tests
- Table 15 – Test conditions for Icd
- 9.4 EMC tests [Go to Page]
- 9.4.1 General
- 9.4.2 Immunity
- Table 16 – EMC immunity tests [Go to Page]
- 9.4.3 Emission
- Table 17 – Terminal disturbance voltage limits for conductedradio-frequency emission (for mains ports)
- Table 18 – Radiated emission test limits
- Annexes [Go to Page]
- Annex A (normative)Marking and identification of terminals of contactors, startersand associated overload relays [Go to Page]
- A.1 General
- A.2 Marking and identification of terminals of main circuits
- A.3 Marking and identification of terminals of overload relays
- Figure A.1 – Main circuit
- Figure A.2 – Overload relays
- Annex B (normative)Special tests [Go to Page]
- B.1 General
- B.2 Mechanical durability [Go to Page]
- B.2.1 General
- B.2.2 Verification of mechanical durability
- B.3 Electrical durability [Go to Page]
- B.3.1 General
- B.3.2 Results to be obtained
- B.3.3 Statistical analysis of test results for contactors or starters
- Table B.1 – Verification of the number of on-load operating cycles – Conditions for making and breaking corresponding to the several utilization categories [Go to Page]
- B.4 Co-ordination at the crossover current between the starter and associated SCPD [Go to Page]
- B.4.1 General
- B.4.2 Condition for the test for the verification of co-ordination at the crossover current by a direct method
- B.4.3 Test currents and test circuits
- B.4.4 Test procedure and results to be obtained
- B.4.5 Verification of co-ordination at the crossover current by an indirect method
- Table B.2 – Test conditions
- Figure B.1 – Examples of time-current withstand characteristic
- Annex C (informative)Electric motor evolutions and motor starting methods [Go to Page]
- C.1 General [Go to Page]
- C.1.1 Major changes on the market concerning electrical motors
- C.1.2 Electric motor characteristics
- C.1.3 Efficiency motor analysis
- Figure C.1 – Electric motor characteristics
- Figure C.2 – Rated current of different energy efficiency classes
- Figure C.3 – Ratio of the rated locked-rotor current to the nominal current [Go to Page]
- [Go to Page]
- C.1.4 Impacts on switchgear and controlgear
- C.2 Typical variants direct-on-line starters
- Figure C.4 – Ratio of the inrush current to the nominal current
- Figure C.5 – Connections to motor windings
- Figure C.6 – Current and torque during direct-on-line starting [Go to Page]
- C.3 Functional aspects of motor starters
- Figure C.7 – Typical variants of protected starters, combination starters,protected switching devices and combination switching devices
- Figure C.8 – Functional view of motor starters [Go to Page]
- C.4 Currents and torques during a star-delta start
- Figure C.9 – Motor overload protection embedded into a circuit-breaker
- Figure C.10 – Typical curves of currents and torques during a star-delta start
- Figure C.11 – Timing of star-delta-switching [Go to Page]
- C.5 Currents and torques during an auto-transformer start
- Figure C.12 – Typical method and diagram of starting alternating-currentinduction motors by means of star-delta starter
- Figure C.13 – Typical curves of currents and torques duringan auto-transformer starting of a motor [Go to Page]
- C.6 Currents waveform of the different modes of operation of a starter
- Figure C.14 – Typical schematic diagrams for starting alternating-currentinduction motors by means of auto-transformers
- Figure C.15 – Examples of current and time curves of motor startingand stopping in one or two directions
- Annex D (informative)Items subject to agreement between manufacturer and user
- Annex E (Void)
- Annex F (normative)Requirements for auxiliary contact linked withpower contact (mirror contact) [Go to Page]
- F.1 Application and object [Go to Page]
- F.1.1 Application
- F.1.2 Object
- F.2 Characteristics
- F.3 Product information
- F.4 Normal service, mounting and transport conditions
- F.5 Constructional and performance requirements
- F.6 Tests [Go to Page]
- F.6.1 General
- F.6.2 Tests on products in a new condition
- Figure F.1 – Mirror contact [Go to Page]
- [Go to Page]
- F.6.3 Test after conventional operational performance (defined under Table 10)
- Table F.1 – Test voltage according to altitude
- Annex G (informative)Rated operational currents and rated operational powersof switching devices for electrical motors [Go to Page]
- G.1 General
- G.2 Rated operational powers and rated operational currents
- Table G.1 – Rated operational powers and rated operational currents of motors
- Annex H (normative)Extended functions to electronic overload relays [Go to Page]
- H.1 General
- H.2 Limits of operation of control functions [Go to Page]
- H.2.1 General
- H.2.2 Limits of electronic overload relay with main circuit undervoltage restarting function
- H.3 Test of the control functions
- Annex I (informative)AC-1 contactors for use with semiconductor controlled motor load
- Annex J (Void)
- Annex K (normative)Procedure to determine data for electromechanical contactorsused in functional safety applications [Go to Page]
- K.1 General
- K.2 Test requirements
- K.3 Characterization of a failure mode
- K.4 Failure ratios of a contactor
- Table K.1 – Failure mode of contactors
- Table K.2 – Typical failure ratios for normally open contactors
- Annex L (normative)Assessment procedure for electromechanical overload protectionused in safety applications and especially in explosive atmospheres [Go to Page]
- L.1 Application and object [Go to Page]
- L.1.1 Application
- L.1.2 Object
- L.2 Procedure [Go to Page]
- L.2.1 General
- L.2.2 Safety design process
- L.3 Requirements [Go to Page]
- L.3.1 General
- L.3.2 Safety plan
- Figure L.1 – Safety design process [Go to Page]
- [Go to Page]
- L.3.3 Design
- L.3.4 Failure mode and effects analysis of the safety function
- L.3.5 Design plan
- L.3.6 Verification
- L.3.7 Function assessed
- L.4 Documentation [Go to Page]
- L.4.1 Technical safety documentation
- L.4.2 Safety instructions
- L.5 Example [Go to Page]
- L.5.1 architecture description
- Figure L.2 – Typical structure of a thermal overload relay [Go to Page]
- [Go to Page]
- L.5.2 FMEA
- Figure L.3 – typical structure of MPSD
- Table L.1 – Severity
- Table L.2 – Occurrence
- Table L.3 – Detection levels
- Table L.4 – Conclusion
- Table L.5 – Example of failure mode and effects analysis for thermal overload relay
- Annex M (normative)DC contactors for use in photovoltaic (PV) applications [Go to Page]
- M.1 Application
- M.2 Object
- M.3 Classification
- M.4 Characteristics [Go to Page]
- M.4.1 General
- M.4.2 Rated impulse withstand voltage
- M.4.3 Utilization category
- M.5 Product information
- Table M.1 – Rated impulse voltage levels for PV contactors
- Table M.2 – Utilization categories [Go to Page]
- M.6 Normal service, mounting and transport conditions [Go to Page]
- M.6.1 General
- M.6.2 Ambient air temperature
- M.6.3 Altitude
- M.7 Constructional and performance requirements [Go to Page]
- M.7.1 Constructional requirements
- M.7.2 Performance requirements
- Table M.3 – Ambient air temperature conditions [Go to Page]
- [Go to Page]
- M.7.3 Electromagnetic compatibility (EMC)
- Table M.4 – Verification of rated making and breaking capacities –Conditions for making and breaking corresponding to the DC-PV category
- Table M.5 – Conventional operational performance – Making and breaking condition corresponding to the DC-PV category [Go to Page]
- M.8 Tests [Go to Page]
- M.8.1 General
- M.8.2 Type tests
- M.8.3 Making and breaking capacities and conventional operational performance
- M.8.4 Thermal cycling test
- Table M.6 – Overall scheme of test sequences [Go to Page]
- [Go to Page]
- M.8.5 Climatic test
- M.8.6 Dielectric test
- M.8.7 Critical load current test
- M.8.8 Mechanical and electrical properties of terminals
- M.8.9 Degree of protection of enclosed contactors
- M.8.10 EMC
- M.8.11 Clearance and creepage distances
- Table M.7 – Number of operating cycles corresponding to the critical load current
- Table M.8 – Critical load current performance
- Annex N (normative)Additional requirements and tests for equipmentwith protective separation [Go to Page]
- N.1 General
- N.2 Terms and definitions
- N.3 Requirements [Go to Page]
- N.3.1 Test method for implementing protective impedance
- N.3.2 Touch current measurement
- Figure N.1 – Protection by means of protective impedance
- Figure N.2 – Measuring instrument
- Annex O (normative)Load monitoring indicators [Go to Page]
- O.1 General
- O.2 Indicators list
- Table O.1 – AC monitoring indicators list [Go to Page]
- O.3 Uncertainty
- Figure O.1 – Example of quantification of a process change [Go to Page]
- O.4 Tests [Go to Page]
- O.4.1 Routine tests
- O.4.2 Type tests
- Table O.2 – Different possibilities authorizedfor verification of indicators
- Table O.3 – Reference for verification conditions
- Table O.4 – Harmonic levels
- Annex P (normative)Short-circuit breaking tests of MPSD [Go to Page]
- P.1 General test conditions
- P.2 Rated service short-circuit breaking capacity [Go to Page]
- P.2.1 General
- P.2.2 Test of rated service short-circuit breaking capacity
- P.2.3 Verification of operational performance capability
- P.2.4 Verification of dielectric withstand
- P.2.5 Verification of temperature-rise
- P.2.6 Verification of overload releases
- P.3 Rated ultimate short-circuit breaking capacity [Go to Page]
- P.3.1 General
- P.3.2 Verification of overload releases
- P.3.3 Test of rated ultimate short-circuit breaking capacity
- P.3.4 Verification of dielectric withstand
- P.3.5 Verification of overload releases
- P.4 Test of MPSD for IT system [Go to Page]
- P.4.1 General
- P.4.2 Individual pole short-circuit
- P.4.3 Verification of dielectric withstand
- P.4.4 Verification of overload releases
- P.4.5 Marking
- Bibliography [Go to Page]